Capabilities

Capabilities

The solution exists. We’ll help you find it.

We’re a solutions company. You have complex problems, and together, we’ll solve them. We remove the constraints of conventional thinking to find the opportunities your company needs. When talented people do business with other talented people, good things happen.

Specializing in foam fabrication, global sourcing, contract assembly and order fulfillment for the automotive, medical, furniture and marine industries, we want to work with you.

Foam Fabrication

Foam Fabrication

A FOUNDATION OF FOAM

This is where we began and formed our reputation as a reliable, responsive, passionate company. We’ve been in the industry of foam fabrication since the 1950’s and work with all types of polyethylene foam, polypropylene foam, polyurethane foam, cross linked foam and custom foam, depending on the application. Our experienced employee owners use automated CNC, die cut and water jet equipment to ensure repeatable quality performance. We also perform all aspects of complex assemblies, kitting and packaging foam pieces as necessary to finish the job.

We started in foam fabrication, and have been innovators ever since. You can feel seating foam in the latest office chair. Packaging foam protects your valuable equipment during shipping.  It dampens sound and vibration. It seals gaskets. Foam is the solution to you pressing issues, and is the foundation on which our business functions.

SERVICES

Product development support
Design support
Prototyping
Testing
Converting
Foam assembly
Integrated assembly
Turnkey assembly
Cut, sew, upholstery
Foam kitting / staging / packaging
Inventory stock & release programs
Direct–to–customer distribution/fulfillment

PROCESSES

Horizontal / vertical band saw cutting
High–speed slitting
Horizontal / vertical CNC profile cutting
Hotwire shaping
Die cut foam
Water-jet cut foam
Convoluted cutting
Skiving cutting
Automated contour cutting
Automated compression cutting
Adhesives

 

APPLICATION

Seating Foam
Furniture Foam
Packaging Foam
Medical Foam
Automotive Foam
Marine Foam

 

Download the Foam capabilities brochure
See Past Foam Fabrication Work

Global Sourcing

Global Sourcing

The world is smaller than you think

What once was audacious is now within everyone’s grasp. With our extensive global sourcing and Asia overseas manufacturing experience dealing with people, processes and relationships, we’ll help lower the production costs on your existing product or get your new idea to market faster. We’re specialists in China sourcing and have a global network to get you the best quality at the best price on plastic injection molding, self-skinning polyurethane, extruded aluminum and die cast aluminum.  With our World Resource Partners (WRP) group locally as well as Global Trading Solutions (GTS) on the ground in China, we are able to provide furniture, medical and retail display companies with the best possible service both locally and internationally. We handle it all, including finding the right factory, negotiating prices, PPAP on tooling, production quality, shipping, customs clearance, stock/release and delivery. Plus, you don’t pay until quality product is received at your facility.

TOOLED PRODUCTS

Aluminum die cast
Sand cast
Plastic injection molding
Self-skinning polyurethane
Aluminum extrusion
Tube bending / wire forming
HVAC metal grilles

OFF-THE-SHELF COMPONENTS

Concealed hinges
Pulls and knobs
Glides
Flipper door/binder bin applications
Ball-bearing slides
Ergonomic chair components

FINISHING CAPABILITIES

Powder coating
Wet coating
Chrome, zinc and nickel plating
Aluminum anodizing
Nylon coating

Download the Global Sourcing capabilities brochure
See Past Global Sourcing Work

Contract Assembly

Contract Assembly

PUT IT ALL TOGETHER

You focus on selling the product. We’ll focus on delivering the right product to the right place at the right time.

Design. Prototyping. Assembly. Shipping. Quality. We are a product-complete furniture OEM provider that gets your ideas to market faster at a lower development cost. Our quality standards are those required of a Tier 1 automotive supplier, ensuring your concepts emerge in the highest quality. What’s your next assembly step after foam manufacturing – wouldn’t you like purchasing and production to be simplified?

The combination of dedicated employees and a seamless lean-manufacturing process leads to reliable, cost-effective results. Add program management, domestic and international manufacturing of die cast, plastic injection molded, self-skinning polyurethane and other components, and you’re going to like the look of your bottom line.

SERVICES

Design development & prototyping (with partners)
Program management
Domestic component sourcing>
International Sourcing
Supply-chain management
Cut and sew
Upholstery
Assembly
Quality inspection
Packaging
Order fulfillment

PRODUCTS

Mobile pedestal file cushions
Side-chair seat & back cushions
Lounge chairs, sofas & ottomans
Window-box cushions
Blown-fiber pillows
Mattresses

 

Download the Contract Assembly capabilities brochure
See Past Contract Assembly Work

Order fulfillment

Order Fulfillment

Overdelivering is a way of life

The work isn’t finished after the fabricated foam product comes off the line or the global sourcing container arrives.

Reliable, efficient fulfillment is essential. Where is the die cast aluminum component going? How does the assembled furniture get there? We handle all aspects of order fulfillment, and whether you’re shipping a large volume of plastic injection molded parts to a supplier in Mexico or drop shipping a lounge chair to an end consumer, you can rely on us to do the job right. From finished-goods packaging to warehouse stock and release, pick-and-pack, kitting and drop shipping, we handle all aspects of order fulfillment with next-day or standard lead time.

Trust us with receiving, stock control, retail packaging, shipping and returns and enjoy the increased efficiency of your operations.

You focus on driving sales. We’ll focus on the last mile to your customer. We fulfill complex orders and ensure your brand promise is delivered to you customers.

INVENTORY MANAGEMENT

Receiving
Quality inspection
Bar coding
Rack / bin storage
Min / max stock-level monitoring
Cycle counting

FULFILLMENT

Kitting / light assembly
Labeling
Retail Packaging
Custom pick / pack
National distribution and logistics
Reverse supply chain

Download the Order Fulfillment capabilities brochure
See Past Order Fulfillment Work