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Specializing in foam and rubber fabrication, upholstery, and order fulfillment for the transportation, medical, furniture, military, electronics, HVAC, athletic, packaging and marine industries, we want to work with you.

 

Foam Fabrication

Foam Fabrication

A FOUNDATION OF FOAM

This is where we began and formed our reputation as a reliable, responsive, passionate company. We’ve been in the industry of foam and rubber fabrication since the 1950’s and work with all types of polyethylene foam, polyurethane foam, closed cell sponge rubber, and other custom foam, depending on the application. Our experienced employee owners use automated CNC, die cut and water jet equipment to ensure repeatable quality performance. We also perform all aspects of complex assemblies, kitting and packaging as necessary to finish the job.

We started in fabrication, and have been innovators ever since. You can feel seating foam in the latest office chair. Packaging foam protects your valuable equipment during shipping.  Rubber dampens sound and vibration. It seals gaskets. Foam and rubber are the solution to your pressing issues, and are the foundation on which our business functions.

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PROCESSES

Horizontal / vertical band saw cutting
High–speed slitting
Horizontal / vertical CNC profile cutting
Hotwire shaping
Die cutting
Water-jet cutting
Convoluted cutting
Skiving cutting
Automated contour cutting
Automated compression cutting
Adhesives
Baloney Cutting
Laminating
Kiss Cutting

 

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We’re a solutions company with an incredible aptitude for foam fabrication, contract assembly, global sourcing and order fulfillment.

Rubber Fabrication

The Perfect Seal

Air conditioning units keep heat out. Gaskets repel rain and snow. Self-adhesive foam rubber tape eliminates air drafts. Closed cell sponge rubber shields from natural elements and extends the life of your products.

PROCESSES
Horizontal / vertical band saw cutting
High speed slitting
Kiss cutting
Horizontal / vertical CNC profile
Hotwire shaping
Die cutting
Water-jet cutting
Convoluted cutting
Skiving Cutting
Laminating
Automated contour cutting
Automated compression cutting
Adhesives
Baloney cutting

 

Contract Assembly

Upholstery and Assembly

PUT IT ALL TOGETHER

You focus on selling the product. We’ll focus on delivering the right product to the right place at the right time.

Design. Prototyping. Assembly. Shipping. Quality. We are a product-complete furniture OEM provider that gets your ideas to market faster at a lower development cost. Our quality standards are those required of a Tier 1 automotive supplier, ensuring your concepts emerge in the highest quality. What’s your next step after purchasing foam – wouldn’t you like upholstery to be simplified?

The combination of dedicated employees and a seamless lean-manufacturing process leads to reliable, cost-effective results. Add program management, domestic and international manufacturing of die cast, plastic injection molded, self-skinning polyurethane and other components, and you’re going to like the look of your bottom line.

SERVICES

Design development & prototyping (with partners)
Program management
Domestic and International supply-chain management
Cut and sew
Upholstery
Assembly
Quality inspection
Packaging
Order fulfillment

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Order fulfillment

Order Fulfillment

Overdelivering is a way of life

The work isn’t finished after the fabricated product comes off the line.

Reliable, efficient fulfillment is essential. Where is the foam component going? How does the assembled furniture get there? We handle all aspects of order fulfillment, and whether you’re shipping a large volume of parts to a supplier in Mexico or drop shipping a lounge chair to an end consumer, you can rely on us to do the job right. From finished-goods packaging to warehouse stock and release, pick-and-pack, kitting and drop shipping, we handle all aspects of order fulfillment with next-day or standard lead time.

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Bar coding
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FULFILLMENT

Kitting / light assembly
Labeling
Retail Packaging
Custom pick / pack
National distribution and logistics
Reverse supply chain